EV Battery Connectors

Female Combo Connector 2 Power + 4 Data Signal | EV battery connector
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Female Combo Connector 2 Power + 6 Data Signal | EV battery connector
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Male Cable Connector 2 Power + 4 Data Signal | ev battery connector
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Male Combo Cable Connector 2 Power + 6 Data Signal
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SB 50 Battery Connector
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SB 75X Battery Connector
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EV (Electric Vehicle) Battery Connectors are critical components in electric vehicles that connect the battery pack to the vehicle's electrical system. They ensure a reliable and efficient transfer of electrical power from the battery to the motor and other electrical systems within the EV. These connectors are designed to handle high voltage and current levels safely while providing secure and durable connections.

Key Features of EV Battery Connectors:

• High Voltage and Current Handling: EV battery connectors are designed to manage high voltage and current, often ranging from hundreds to thousands of volts and high amperages. This is necessary to power the electric drivetrain effectively.
• Safety: These connectors incorporate safety features like insulation, secure locking mechanisms, and protection against short circuits or accidental disconnection. Some connectors also have temperature monitoring to prevent overheating.
• Durability: Given the harsh operating conditions in vehicles, EV battery connectors are made to be highly durable, with resistance to vibrations, temperature extremes, moisture, and chemicals.
• Ease of Use: Connectors are designed for easy installation and removal, allowing for quick assembly and disassembly during maintenance or battery replacement.
• Modular Design: Some connectors are modular, allowing for flexibility in connecting different battery configurations or integrating with various vehicle architectures.
• Standards and Compliance: EV battery connectors typically adhere to specific industry standards and regulations to ensure compatibility, safety, and performance. Examples include ISO 15118, UL standards, and IEC standards.

Types of EV Battery Connectors:

• High-Voltage Connectors: Used for connecting the main battery pack to the powertrain and other high-voltage systems.
• Low-Voltage Connectors: Used for connecting auxiliary systems, such as communication interfaces and control systems within the EV.
• Charging Connectors: Specialized connectors designed for charging the EV battery from external power sources. These include connectors like the Type 2 connector (used in Europe) and CCS (Combined Charging System).

Applications:

• Battery Pack Connections: Securely connecting individual battery modules or cells within a battery pack.
• Vehicle-to-Battery Interface: Connecting the battery pack to the EV’s powertrain.
• Battery Swapping Systems: Used in systems where batteries are swapped out instead of being recharged in the vehicle.