Oxygen sensors are common in different types of processes. You will find them in boiler combustion, cryogenics, aviation, automotive, diving gears, food & beverage packaging units, welding gears, and medical & clinical types of equipment.
Today, we discuss the benefits of using or switching to industrial oxygen sensors. There are different categories of them; for example, some oxygen or O2 sensors are used to detect the level and concentration of dissolved oxygen, whether in water or liquid oxygen. Then comes the second category, which detects the concentration of oxygen in the air.
What Are The Types Of Oxygen Sensors?
The most common and typical oxygen sensors are divided into two main categories. One is used in biological or organic applications like monitoring the environment and medical facilities. And the second is industrial oxygen sensors.
Organic applications using oxygen sensors are used to monitor the oxygen level in humans using a ventilator. The amount of oxygen in the air had to assist human or organic existence. These sensors monitor and reveal blood oxygen levels or oxygen depletion protection alarms that take a look at low oxygen levels in enclosed areas.
The second type, industrial oxygen sensors, monitors something from zero elements according to oxygen molecules using a quantity of as much as 100% natural oxygen. They are designed to monitor and detect oxygen levels in different settings. Such as dust and smoke, in some manufacturing industries.
Why Should You Switch To Using Industrial Oxygen Sensors?
It would be best if you immediately started using air oxygen sensors. If you are using some air oxygen sensors, you should look for a better option, as taking this light might be more harmful and dangerous. We insist on using branded and high-performing industrial air oxygen sensors because there are several aspects of manufacturing and industry processes that an ordinary oxygen sensor cannot identify. Such aspects are:
Monitoring Combustion Processes
For instance, the most common and typical industrial oxygen sensors are used in modern vehicles. These monitors reveal the quantity of oxygen in the exhaust pipe. The sensors permit the vehicle’s control unit to recognize if the air-fuel combination is rich or lean.
The control system will use this data to regulate the fuel combination accordingly, then waits for the oxygen sensor to fulfill the changes. This remarks loop effects in regular updates maximize fuel economic system and minimize exhaust fumes.
Like cars, furnaces, and electricity plant life, air oxygen sensors reveal oxygen levels in smokestacks. Once the oxygen monitor in the exhaust system is known, the monitoring may be improved or reduced to improve the burning action.
Like automobiles, that is essential because combustion without sufficient oxygen results in the manufacturing of carbon monoxide, a risky concoction.
Another distinction of oxygen sensors for industrial uses is that they will be used to monitor from 0 to 100% oxygen level.
Measuring Oxygen Level in Processes
For instance, a trace oxygen sensor monitors oxygen levels according to million molecule elements. Trace oxygen sensors are used while even a small amount of oxygen molecules are not wanted in the application.
For instance, trace oxygen sensors are to confirm argon purging for the duration of the welding of stainless metal. Stainless metal and a few different metals are sensitive to the presence of oxygen for the duration of welding.
The oxygen chemically combines with the recent metallic as it’s far being joined and weakens the bond. Purging solves this trouble with the aid of using displacing the oxygen with argon. Then the usage of a weld purge reveal to confirm there aren’t any traces of oxygen when the welding begins.
Another instance in which trace oxygen level is to measure the oxygen in Modified Atmosphere Packaging or controlled atmosphere.
Modified ecosystem packaging (MAP) is the technique of putting off the oxygen in packaging foods, drinks, make-up, and prescription drugs to grow shelf existence. For instance, a computerized or handheld MAP oxygen analyzer can confirm trace oxygen levels in the packaged items or for spot-checking.
Measuring 100% Oxygen
Industrial air oxygen sensors can measure up to 100% oxygen in the air, which is essential for verifying the purity of liquid oxygen in pressurized tanks and cylinders.
- Medical which includes hyperbaric therapy
- SCUBA or underwater diving activities, underwater, protection, or aviation respiration gases
- Smelting, slicing, and welding metals
- Oxyacetylene welding
- Liquid propellant for rocket engines
What Are The Advantages Of Using An Oxygen Sensor In A Manufacturing Facility?
This is the first and foremost reason for using air oxygen sensors in industries. You can read and analyze various factors like oxidation and leaks. The alarm will be alerted in case of gas leaking, and oxidation monitoring help to reduce the cost and wastage of raw materials
Some applications use various types of gases in their manufacturing processes, and sometimes the number of leaks is not detected by broad-spectrum sensors. For that reason, you need to have industrial oxygen sensors installed in your facility. This will improve the detection of small and minor leaks in closed spaces like research labs and gas stations.
The manufacturing industries and companies are reconsidering their facilities due to the dangers of oxygen depletion and gas leaks. The companies are working to keep the workplaces safe. Additionally,
Regardless of the business setting, oxygen depletion is one of the common threats encountered regularly in industries like oil and gas. With the lack of oxygen, the possibilities for fires or unexpected explosions are heightened in conjunction with the poisonous gases buildup in closed areas.
Thankfully, there’s an answer for all this in the form of air oxygen sensors or industrial oxygen sensors. Which detects the possibility of gas leaks and oxygen levels in the air.