How Has Thermal Management Technology Changed The EV Industry?
  • info@econtroldevices.com
  • (+91) 9810614803
  • News & Events
  • About
  • Contact Us
  • Gallery
Environmental Solutions Component Solutions EV Solutions Home & Building Solutions



Skip to content
E Control Devices Logo

E Control Devices

Authorized Electronic Components Distributor

  • Shop
    • Sensors
      • PIR Motion Sensors
        • Long Range PIR Sensors
        • Standard Detection Type Sensors
        • Standard And Slight Motion Detection Type Sensors
        • Horizontally Wide Detection Type Sensors
      • Temperature Sensors
        • Omron MEMS Thermal Sensors
        • Tilt Sensor Switch SMD
      • Environmental sensors
      • Flow Sensors
        • Omron MEMS Flow Sensors D6F-W
      • Vibration Sensors
      • Touch Sensors
        • Omron Capacitive touch sensor W7ED
      • Air Quality Sensors
      • Oxygen Sensors
      • Sensirion Sensors
        • Evaluation Boards – Sensors
        • Sensirion Gas Sensors
        • Sensirion Flow Sensors
        • Humidity, Moisture Sensors
        • Particle, Dust Sensors
      • Industrial Humidity Sensors
      • Pressure Sensors
      • Proximity Sensors
      • Light Convergent Reflective Sensors
    • Thermal Management
      • Thermally Conductive Adhesives
      • Thermally Conductive Greases
      • Thermally Conductive Interface Pads
        • Thermally Conductive Silicone 5519 Pad (230mmX155mmX2.0mm) Sheet
        • Thermally Conductive Silicone Interface Pad 5514
      • Thermally Conductive Interface Tapes
        • 8810 Thermally Adhesive Transfer Tapes
        • 3M Thermally Conductive Interface 8708-025 Tape
        • 3M Thermally Conductive Interface Tape 8926
      • Heat Sinks
      • Fans & Blowers
    • Specialty Fluids
      • Novec Aerosol Cleaners
      • 3M Fluorinert Electronic Liquid
        • 3M Fluorinert Liquid FC-3283
        • 3M Fluorinert Liquid FC-3284
        • 3M Fluorinert Liquid FC-40
        • 3M Fluorinert Liquid FC-43
        • 3M Fluorinert Liquid FC-72
        • 3M Fluorinert Liquid FC-770
      • Electronic Grade Coatings
        • 3M Novec 1700 Electronic Grade Coating
        • 3M Novec 1702 Electronic Grade Coating
        • 3M Novec 1720 Electronic Grade Coating
      • Novec Engineered Fluids
        • 3M Novec Engineered Fluid 7000
        • 3M Novec Engineered Fluid 7100
        • 3M Novec Engineered Fluid 71DA
        • 3M Novec Engineered Fluid 71DE
        • 3M Novec Engineered Fluid 71IPA
        • 3M Novec Engineered Fluid 7200
        • 3M Novec Engineered Fluid 72DA
        • 3M Novec Engineered Fluid 72FL
      • Performance Fluids
    • Circuit Protection
      • Miniature Circuit Breaker
      • Circuit Breakers & Accessories
      • Contactor & Accessories
      • Fuse & Fuse Holders
        • Electric Vehicle Fuses
      • Motor Protection Devices
      • Overload Relays
    • Industrial Automation
      • Power Supplies
      • Temperature Controller
      • Programmable Logic Controller
      • Liquid Level Controller
      • Converter
      • Hour Meter / Digital Hour Meter
      • Timers
      • IGBT Modules
      • Servo Motor / Drive
      • Earth Leakage Relays
      • Temperature Control Relay
      • Voltage Monitoring Relay
      • Alarm Annunciators
    • Connectors
      • Board to Board Connectors
      • Board to Wire Connector
      • D-Sub Connectors
      • FFC and FPC Connectors
      • Lighting Connectors
      • RF Connectors
      • EV Battery Connectors
      • Pin & Socket Connectors
      • USB Connectors
      • Terminal Blocks
    • Electromechanical
      • Relays
        • General Purpose Relays
        • Sugar Cube Relays
        • Low Signal Relays – PCB
        • Automotive Relays
        • Latching Relay
        • High Frequency / RF Relays
        • Photomos Relay
        • Relay Sockets & Fixings
        • Safety Relays
        • Solid State Relays
        • Phase Sequence Relay
      • Switches
        • Basic / Snap Action Switches
        • Limit Switches
        • Micro Switches
        • Push Button & Switches
        • Tactile Switches
        • DIP Switch
    • Smart Solutions
      • Smart Sensors
    • Networking Solutions
      • Media Converters
      • Switches Hubs
      • Gateways & Routers
    • Bumpons
    • Industrial Adhesive & Tape
      • VHB Tapes
    • EMI Shielding Materials
  • Industries
  • EV Solution
  • Knowledge Center
    • FAQs
    • Blog
  • Contact Us
  • My Account
    • Wishlist
    • Track Your Order
    • 0

  • How Has Thermal Management Technology Changed The EV Industry?

How Has Thermal Management Technology Changed The EV Industry?

Posted on August 10, 2022January 8, 2024
Category:
  • blog
  • Thermal Management

Posted: 2022-08-10

The transformation of transportation from internal combustion engines (ICEs) to electric-powered automobiles (EVs) is based on what holds the automobiles together—namely, adhesives. A huge portfolio of adhesive answers supports automakers’ global mass-produced EVs, which might be more secure and vehicle ride out higher than ever. 

How Enhancing EV Battery with Thermal Management?

One of the most critical and demanding situations in designing batteries for plug-in hybrids and EVs is thermal control of the battery. Thermal management technology for EVs to improve battery durability should be performed inside a window of 15-60°C at some point of operation and charging. 

Operation in intense outdoor temperatures can put pressure on batteries. If it’s too heat, the battery deteriorates, shortening its lifecycle and, in all likelihood growing protection issues. If it’s too cold, overall performance, efficiency, and variety suffer.

Thermal management technology includes specialty adhesives and TIM formulations that are thermally conductive. These assist in reducing the battery temperatures at some point of charging and operation.

It helps in extending vehicle variety and improving vehicle protection. A current collaboration resulted in the software of a thermally conductive adhesive for the all-electric powered battery temperature of 25°C.

The thermally conductive polyurethane structural adhesive transfers heat in each guideline among the battery and heat sink. The adhesive additionally assists in keeping away heat spots inside the battery % that would cause thermal runaway.

Shop Now

3M thermally conductive interface tape 8926

Request For Price

3M Thermally Conductive Interface Pad 5590H

Request For Price

3M thermally conductive interface pad 5571

Request For Price

How Can Heat Removal Maximize Battery Performance?

The thermally conductive adhesive elongates battery cell lifetime and driveability by moving heat or extracting heat. The material provides better modulus and elongation, ensuring that the battery and the bonded substrates can last as long as 15 years. 

Efficient thermal control among battery packs and cooling devices made feasible with adhesives and TIM additionally approaches longer riding levels for EVs. This longer variety frees drivers from “variety anxiety,” that is one of the most important motives clients hesitate to embody EVs.

Thermal Management Technology Improves EV Safety

The most important in vehicle layout is protection. With EVs, the big battery % poses a risk of fire or electrocution if it’s not well insulated and secured. Adhesive bonding is key to becoming a member of a method that offers crash sturdiness and thermal conductivity while preserving the battery at a safe temperature.

Adhesives also make hybrid electric-powered automobiles; the lightweight, extruded aluminum frame is assembled with structural adhesive. The continuous adhesive bond is critical to creating stiffer, more potent, and crash-proof vehicles that assist drivers and passengers.

Enhanced Acoustic and Driving Performance

Structural adhesives assist in improving EVs’ acoustic and overall performance. The thermal management technology for EVs improves battery durability and allows us to examine how EVs range from ICEs in construction frames.

Structural adhesives that eliminate the need for welds and mechanical fasteners create pressure that reduces noise, squeaks, and vibration. In more recent EVs, the battery % serves because of the ground of the passenger compartment. 

Battery packs bonded with adhesives create a low middle of gravity that interprets right into an extra dynamic riding experience.

Ability to Bond Dissimilar Materials

Have you ever observed the number of unique substances used to construct automobiles? Traditionally, the number one material for automobile structural additives has been metallic. The goal is to reduce greenhouse gas emissions. It has converted the composition of structural additives, which now encompass plastics, composites, and different substances, growing demand for a brand new thermal management technology for EVs to improve battery durability. 

Multi-material bonding adhesives assist multiple bond substrates: high-power metal, aluminum, plastics, composites, magnesium, glass, and carbon fiber. The non-stop bond lines in those systems upload stiffness and power for protection while getting rid of weight related to heavier metallic systems that make use of mechanical fasteners. 

Compact & Light Weight Vehicles

The range of the EV increases with its weight reduction, which is directly proportional. However, one of the heaviest additives of an EV is the battery %. Structural and thermally conductive adhesives for battery % meeting can considerably lessen the number of additives and decrease the battery % weight by as much as 30 kg.

High-overall performance adhesive solutions can contribute to accomplishing a bonded shape; this is more potent and lighter than equal metal construction. Body bonding answers also assist in reducing the vehicle’s weight and improving the occupants’ protection.

Optimized Costs

Currently, EV batteries account for one-third of the general vehicle cost. The thermal management for EVs to improve battery durability improves efficiency. 

Thermal management technology further reduces the weight, improving the battery % and its efficiency. By permitting producers to apply fewer additives, structural and thermally conductive adhesives assist in optimizing prices for battery % layout.

Advances in Sustainability

Having an outstanding layout for an EV is one thing; sustainably mass-generating and preserving the motors on the street long time is different. As EVs evolve, work will clear up the task of imparting secure, green transportation for human beings and items while simultaneously decreasing CO2 emissions.

In addition to structural adhesives that allow lightweight to assist in lower power intake and growth EV variety, thermal management has helped develop sustainability at some point in manufacturing and over vehicle lifestyles. Examples encompass:

1. A VOC-unfastened adhesive for bonding glass to different substances that don’t require using primers, cleaners, or activators, permitting meeting and restore centers to lessen their VOC emissions

2. An adhesive that acts as a thermally conductive bonding agent that’s designed to additionally permit smooth elimination of battery modules, permitting restoration, reuse, repurpose, or in the long run recycling

3. An adhesive that helps sustainability in methods: preserving EV batteries cool at some point of super-rapid charging and operation, which extends battery lifestyles; and decreasing the number of additives needed, for that reason decreasing the want for raw substances.

Adhesive formulations may be fine-tuned primarily based on the OEM manufacturing technique at the same time as integrating round financial system practices. Variables along with viscosity, software temperature, and treatment time can all be addressed with custom-designed answers that offer the preferred overall performance for deliverables like conductivity.

Conclusion

The latest thermal management technology has enabled us to bring an amazing concept to life. We can move in electric-powered vehicles without needing fossil fuels. 

This has given way to a better future for our coming generations. Also, it is a whole area for more innovations and betterments. 

Ultimately, those new adhesives will lessen the time it takes to get EVs to the marketplace and get extra sustainable automobiles on the street.

  • Networking Products: Building IoT Ecosystems
  • How Thermal Stress Impacts EV Battery Performance
  • The Importance of Thermal Cycling Analysis in Power Electronics
  • 5 Key Applications of Pressure Switches
  • Liquid Cooling vs. Air Cooling in Power Electronics
  1. Tamanna on Female Combo Connector 2 Power + 6 Data Signal | EV battery connector
  2. sumit on Omron D6T-1A-02 MEMS Thermal Sensors
  3. ssudhanshu563 on G5Q-14-DC12 Omron POWER RELAYS
  4. Gayatri on D6T-32L-01A Omron MEMS Thermal Sensor
  5. econtrol on Allen-Bradley 193-EEDB Overload Relays
  • Automation
  • Circuit Breakers
  • Thermal Management

Related Products

Download FREE eBook


    Got Questions?
    Contact Us 24/7!

    +91-9810614803
    info@econtroldevices.com

    INDIA

    E Control Devices Plot A2 , bptp district 1, Block B, Near Puri Business Hub, Sector 81, Faridabad, Haryana 121004

    PRODUCTS

    • Environmental Solutions
    • Component Solutions
    • EV Solutions
    • Home & Building Solutions

    USEFUL LINKS

    • About Us
    • Gallery
    • Contact Us
    • Track Your Order
    • Wishlist
    • Privacy Policy
    • Return & Refund Policy
    • Terms and Conditions

    OTHER LINKS

    • Clients
    • News and Events
    • Smart Solutions
    • FAQs
    • Request a Quote
    • Download Catalog
    • Submit Your Feedback

    Our partners

    DHL fedex
    SCHEDULE A CALL WITH PRODUCT MANAGER
    Imprint | Terms & Conditions | Privacy Notice

    © Copyright © 2021 eControl Devices. All rights reserved | Designed byYoCreativ

    Follow Us

    Simply fill out this form and we’ll get back to you within 24 hours or less.

      Please include me in your monthly branding newsletter

      Schedule a 30-minute introduction call with our team