• [email protected]
  • (+91) 9810614803
  • 0129 4003088
  • View Cart
  • Wishlist
Skip to content
E Control Devices

E Control Devices

Authorized Electronic Components Distributor

  • All Product
    • Sensors
      • PIR Motion Sensors
        • Long Distance Detection Type Sensors
        • Standard Detection Type Sensors
        • Standard And Slight Motion Detection Type Sensors
        • Horizontally Wide Detection Type Sensors
      • Temperature Sensors
        • Omron MEMS High Sensitivity Thermal Sensors
        • Tilt Sensor Switch SMD
      • Environmental sensors
      • Flow Sensors
        • Omron MEMS Flow Sensors D6F-W
      • Vibration Sensors
      • Touch Sensors
        • Omron Capacitive touch sensor W7ED
      • Air Quality Sensors
      • Oxygen Sensors
      • Sensirion Sensors
        • Evaluation Boards – Sensors
        • Sensirion Gas Sensors
        • Sensirion Flow Sensors
        • Humidity, Moisture Sensors
        • Particle, Dust Sensors
      • Industrial Humidity Sensors
      • Pressure Sensors
      • Proximity Sensors
    • Thermal Management
      • Thermally Conductive Adhesives
      • Thermally Conductive Greases
      • Thermally Conductive Interface Pads
        • Thermally Conductive Silicone 5519 Pad (230mmX155mmX2.0mm) Sheet
        • Thermally Conductive Silicone Interface Pad 5514
      • Thermally Conductive Interface Tapes
        • 8810 Thermally Adhesive Transfer Tapes
        • 3M Thermally Conductive Interface 8708-025 Tape
        • 3M Thermally Conductive Interface Tape 8926
      • Heat Sinks
      • Fans & Blowers
    • Specialty Fluids
      • Novec Aerosol Cleaners
      • 3M Fluorinert Electronic Liquid
        • 3M Fluorinert Liquid FC-3283
        • 3M Fluorinert Liquid FC-3284
        • 3M Fluorinert Liquid FC-40
        • 3M Fluorinert Liquid FC-43
        • 3M Fluorinert Liquid FC-72
        • 3M Fluorinert Liquid FC-770
      • Electronic Grade Coatings
        • 3M Novec 1700 Electronic Grade Coating
        • 3M Novec 1702 Electronic Grade Coating
        • 3M Novec 1720 Electronic Grade Coating
      • Novec Engineered Fluids
        • 3M Novec Engineered Fluid 7000
        • 3M Novec Engineered Fluid 7100
        • 3M Novec Engineered Fluid 71DA
        • 3M Novec Engineered Fluid 71DE
        • 3M Novec Engineered Fluid 71IPA
        • 3M Novec Engineered Fluid 7200
        • 3M Novec Engineered Fluid 72DA
        • 3M Novec Engineered Fluid 72FL
      • Performance Fluids
    • Circuit Protection
      • Miniature Circuit Breaker
      • Circuit Breakers & Accessories
      • Contactor & Accessories
      • Fuse & Fuse Holders
        • Electric Vehicle Fuses
      • Motor Protection Devices
      • Overload Relays
    • Industrial Automation
      • Power Supplies
      • Controllers
      • Programmable Logic Controller
      • Liquid Level Controller
      • Converter
      • Hour Meter / Digital Hour Meter
      • Timers
      • IGBT Modules
      • Servo Motor / Drive
      • Earth Leakage Relays
      • Temperature Control Relay
      • Voltage Monitoring Relay
      • Alarm Annunciators
    • Connectors
      • Board to Board Connectors
      • Board to Wire Connector
      • D-Sub Connectors
      • FFC / FPC
      • Lighting Connectors
      • EV Battery Connectors
      • Pin & Socket Connectors
      • USB Connectors
      • Terminal Blocks
    • Electromechanical
      • Relays
        • General Purpose Relays
        • Sugar Cube Relays
        • Low Signal Relays – PCB
        • Automotive Relays
        • Latching Relay
        • High Frequency / RF Relays
        • Photomos Relay
        • Relay Sockets & Fixings
        • Safety Relays
        • Solid State Relays
        • Phase Sequence Relay
      • Switches
        • Basic / Snap Action Switches
        • Limit Switches
        • Micro Switches
        • Push Button & Switches
        • Tactile Switches
        • DIP Switch
    • Smart Solutions
    • Networking Solutions
      • Media Converters
      • Switches Hubs
      • Gateways & Routers
    • Bumpons
    • Industrial Adhesives & Tapes
      • VHB Tapes
    • EMI Shielding Materials
  • About Us
  • Industries
  • Blog
    • News & Events
    • FAQs
  • Contact Us
  • My Account
    • Wishlist
    • Track Your Order
    • 0

  • How Industrial Temperature Sensors Can Enhance the Life of Machinery?

How Industrial Temperature Sensors Can Enhance the Life of Machinery?

Posted on February 18, 2022February 16, 2022
Category:
  • blog
  • Home Category

The industrial temperature sensor is an everyday device used to control the temperature for various applications like water temperature regulation and to monitor refrigerators. Temperature sensors also are critical in different applications which include consumer, clinical, and industrial electronics.

Each utility may also have exceptional temperature sensing needs. The variations consist of what’s being measured (air, mass, or liquid), wherein it’s far being measured (interior or outside), and the variety of temperature being measured. 

What Are Industrial Temperature Sensors?

Temperature is a critical function in an industrial setting and consequently, an accurate reading of the temperature is a must to maintain the process smooth. Non-correct temperatures can create deadly results which include lowering the life of your system if overheated with only a few degrees.

Depending on the system, different technology is applied for the temperature reading, and if required the industrial temperature sensor may be brought with a transmitter to get an analog output signal.

How does It work?

Temperature sensors offer insight into a system. It helps to indicate and control to decide the temperature of a selected technique or location. This calls for the sensor to be hooked up to the device so that the signal may be received. 

This connection is made through a long cable from the sensor that is hard-stressed out at once to the device, an extension cable related to the sensor at its factor of use, or through transmission over the wi-fi network.

Sensors with prolonged cables work nicely until the sensor is replaced or eliminated for calibration or maintenance. When this occurs, the need to remove the cable from the cable tray is increased for a long duration of time, resulting in misplaced time, value and aggravation. 

The use of extension cables related to the sensor at their factor gets rid of all of that lost time and aggravation because the sensor can surely be disconnected and eliminated. Wireless networks might be good; however, they’re now no longer the first choice relying on the utility and location.

Types of Industrial Temperature Sensor

There are various styles of temperature sensors that are most common in cutting-edge-day electronics: RTDs (resistance temperature detectors), thermocouples, thermistors, and semiconductor-based integrated circuits (IC).

 

Resistance Temperature Detectors

RTDs have a big range of temperature levels and are even used for sensing ultra-low temperatures, right down to 10 milliKelvins. However, platinum is frequently the number one material in RTDs, making them much more costly than most industrial temperature sensors. Cheaper RTDs tend to make use of copper or material substances; however, those gadgets are much less linear and repeatable than platinum RTDs.

Thermocouples

Thermocouples are the most common types of industrial temperature sensors; these are very common to be used in automotive and consumer applications. There are numerous styles of thermocouples that can be crafted from a lot of exceptional material, which permits for exceptional temperature levels and exceptional sensitivities. 

The different types are generally denoted by the specified letters. The most generally used is the K type. Thermocouples are self-powered, requiring no excitation, can perform over a huge temperature range, and have a quick reaction time.

Thermistors

Thermistor sensors are the perfect alternative for costly RTDs, the industrial temperature sensor price is also a factor that plays a big role when selecting the right sensor for an application.

 The important distinction between the two is their material ― thermistors are made from a ceramic or polymer blend. Thermistors are negative temperature coefficients because of this their resistivity decreases with temperature growth. 

NTC thermistors have an exponential output, which calls for linearization circuitry however they have minimum latency. These characteristics cause them to be suitable in environments with particularly fluctuating temperatures.

Thermostats Bimetallic Devices

Thermostats make use of conductors mounted together. When conductors are uncovered to the range of temperatures, they enlarge at exceptional rates. This growth and contraction creates a ‘push’ or ‘pull’ pressure that makes the on/off signals.

When conventional thermostats in residential heating and cooling applications trigger the furnace to run, the ambient temperature rises sufficiently to cause the conductors to enlarge. Some cutting-edge thermostats nonetheless use this technology

IR Temperature Sensors

The infrared temperature sensors can locate an item’s surface temperature remotely by using thermopile technology. Thermopiles make use of the identical concepts as a thermocouple to locate the infrared power that an item emits. 

Infrared temperature sensors may even include thermopile matrices in addition to infrared or thermal cameras to locate ‘images’ of various infrared intensities. 

Infrared sensors require strong quantities of assisting circuitry to power and interpret the sensor-created signal. Additionally, infrared technology gives contactless temperature sensing, making it extensively famous in clinical and health-associated fields.

Application Areas of Industrial Temperature Sensors:

Manufacturing

The temperature sensors are used in manufacturing processes like medicine, food and beverages, and distilleries. These are also used in ovens, fryers, toasters, and other pieces of equipment.

Automotive

The temperature sensors are an integral part of automotive and help in delivering the optimum performance by the engine and reducing the high consumption of fuel.

Aerospace

The temperature needs to be in check in this particular sector. A high temperature or inaccurate reading can cause crashes and fatal accidents.

Features 

Selecting the proper industrial temperature sensor in your layout comes right down to 5 factors:

  •     temperature-sensing range
  •     Longevity
  •     Accuracy
  •     Latency
  •     Cost 

Conclusion

Temperature sensing can be an issue in many industries; the right temperature will also affect the capacity and accuracy of the machine. Higher temperatures can harm the extensive circuitry and longevity of the machine or devices.

Thermocouples, RTDs, thermistors, and ICs are the basic styles of temperature sensors used today in industries and other areas. While there are different temperature sensor alternatives available, for each application the right type of sensor can be crucial for successful measuring. 

  • Eaton Bussmann Fuses Powerful For Trendy EV Market
  • High Performance Gas Sensors used in Various Applications
  • The Importance of Thermal Management Solutions for LED
  • Why Are Thermal Interface Pads a Better Choice?
  • Modern Thermal Management Solutions For Overheating Applications

Recent Comments

  1. sakshi on Female Combo Connector 2 Power + 4 Data Signal | EV battery connector
  2. Prince on Female Combo Connector 2 Power + 4 Data Signal | EV battery connector
  3. hemender on Female Combo Connector 2 Power + 4 Data Signal | EV battery connector

Archives

  • May 2022
  • April 2022
  • March 2022
  • February 2022
  • January 2022
  • December 2021
  • November 2021
  • October 2021
  • July 2021
  • June 2021
  • May 2021
  • April 2021
  • March 2021
  • February 2021
  • January 2021
  • December 2020
  • June 2019
  • May 2019
  • September 2018
  • March 2017

Categories

  • Automation
  • Circuit Breakers
  • Thermal Management

Download FREE eBook

    Got Questions?
    Contact Us 24/7!

    +91-9810614803 , 0129-4003088
    [email protected]

    INDIA

    E Control Devices SCF#- 17, 2nd Floor, HetiRam Building, Opp. Satyam Guest House, Sector 16, Faridabad - 121002 Haryana

    SINGAPORE

    E Control Devices Pte. Ltd. 10 Anson Road #11-20, International Plaza, Singapore - 079903

    About Us

    We are product solution partner in the field of Thermal management and IOT Related Solutions. Read More....

    SCHEDULE A CALL WITH PRODUCT MANAGER
    Follow Us

    CUSTOMER SERVICES

    • Clients
    • News and Events
    • Smart Solutions
    • FAQs
    • Request a Quote
    • Download Catalog
    • Submit Your Feedback

    CORPORATE

    • Contact Us
    • Careers
    • Privacy Policy
    • Gallery
    • Track Your Order
    • Wishlist

    PRODUCTS

    • Sensors
    • Thermal Management
    • Specialty Fluids
    • Circuit Protection
    • Industrial Automation
    • Connectors
    • Electromechanical
    • IoT Sensors
    • Industrial Adhesives & Tapes
    • EMI Shielding Materials
    • Networking Solutions

    © Copyright © 2021 eControl Devices. All rights reserved | Designed by Omsoft Solution

    Simply fill out this form and we’ll get back to you within 24 hours or less.

      Please include me in your monthly branding newsletter