Do you want to ditch your vehicle’s clutch, gearbox, and fuel tank?
Electric vehicles are the way to go. EVs use a high-voltage battery that contains electricity power. It is supplied to the main engine for functioning and support.
We are still in the early phase of electric vehicles and have a long way to go. The EV industry has been successful in enabling safety and performance. But we can achieve so much more!
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How Can EV Manufacturing Companies Enhance Safety?
The batteries are primary in electric vehicles. Adhesive tapes for electric vehicles have great potential to increase the safety and performance of EV batteries. 3M specializes in developing multifunctional tapes and contributes to the automotive industry.
The main application areas of adhesive tapes for electric car batteries are permanent bonding of battery cells and insulation of electronic components. The innovation improves electromobility and improves the cooling of batteries.
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3M Thermally Conductive Interface Pad 5590H
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3M thermally conductive interface pad 5571
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What Are The Application Areas Of Adhesive Tapes For Electric Vehicles?
The adhesive tapes have plenty of uses, and their application range is very wide.
Cell-To-Cell Bonding
Single- and double-sided tapes are an excellent method to ensure the structural integrity of your EV battery pack. The adhesive tapes are pressure sensitive and do not require additional application tools. Also, using tapes reduces the production time as it does not require time for drying. With many tape designs, including dielectric and flame-retardant designs, you may use correctly and securely bond battery cells together for secure and dependable battery operation.
Compression Pads
Compression pads shield EV battery cells from vibration and effect due to EV motion. Electric vehicle battery producers surround pouch and prismatic battery cells with foam compression pads via way of means of putting them among every cell with the usage of pressure-sensitive tapes.
Thermal Runaway Protection
Electric car battery providers should adhere to strict enterprise requirements and rules regarding thermal runaway protection. To shield against thermal runaway, flame-retardant adhesives and single- or double-lined film tape bond substances with ceramic fiber and mica to UV battery cells.
Thermal Interface Materials (TIMs)
Thermal interface substances (TIMs) are bonded to the heat sink or cooling plate to facilitate heat transfer and control EV battery temperature. The flame retardant adhesives and pressure-sensitive adhesives provide excellent adhesion to TIMs to ensure the most beneficial heat transfer.
Pack Seal & Gasketing
Tight seals inside gasket assemblies are essential for secure and dependable electric vehicle batteries. The pressure-sensitive and heat-activated tapes allow a reliable seal that bonds intently to EV battery additives to save the intrusion of water, fluids, and particulate matter.
Flexible Busbar Adhesives
Many EV battery assemblies comprise flexible printed circuits. Double-sided and flame-retardant adhesive provide a busbar shield by imparting electric insulation and flame resistance.
Electrical Insulation
EV batteries include cells that should be insulated to shield additives from stray electric currents and electromagnetic interference or EMI. Using dielectric film, single- and double-sided tapes may be applied at once to additives or connect foam compression pads and different substances for brought insulation.
Cell Wrapping
EV battery cells may be wrapped in single- or double-lined tapes that comprise dielectric films to shield sensitive components from current flow.
Key Advantages Of Adhesive Tapes For Electric Car Batteries
3M offers new approaches to assist with the challenges of thin bonding. These tapes offer adhesive chemistries on each facet, considering bonds to specific metallic and plastic substrates. Adhesive switch tapes permit regular adhesive utility throughout a vast area without an adhesive carrier.
Reduce Time And Weight At The Same Time As Allowing Environmental-Friendly Assembly
The 3M Tapes offer acrylic foam technology that has been used for many years to resist the strain masses outside automobile trim.
Engineered For A Wide Variety Of Substrates
3M double-sided tapes are engineered to provide excellent adhesion to a wide variety of metals, plastics – which include polypropylene and polyethylene – and composites for overall performance at some stage in the existence of the electric vehicle.
Resists Moisture And Lessens Strain
Adhesives Tapes can withstand moisture and humidity even on textured surfaces. Used along with or despite mechanical fasteners, adhesive tapes can assist put off strain concentration-associated substrate metal screws on flat modules or plates.
Conclusion
New battery designs are required to power electric vehicles. Adhesive tapes for electric car batteries provide additional safety and security. It also maintains the performance and driveability of the vehicle. It will ensure burden-free functioning for a long time.
In addition, charge and protection concerns should be addressed through batteries that provide dependable and secure auto operation with speedy charging.
Adhesive tapes for electric vehicles provide excellent battery designs that deliver maximum benefit to the battery cells used. The EV manufacturers normally use both cylindrical, pouch, or prismatic cells.